Plant & Machinery

Our Capabilities,
not our product list.

Machines, processes and floor capacity at our Maheshpur Industrial Estate workshop — kept separate from the sellable catalogue so buyers see products, and engineers see the plant behind them.

Maheshpur Industrial Estate · VaranasiSince 1976CNC-driven · Job Work Welcome

Plant Overview

Quick snapshot of every machine. Scroll down for detailed process, tolerance and material specs.

Jump to detailed specs
Fiber Laser

5 kW Fiber Laser Cutting Line

5 kW · 3000 × 1500 mm bed

Our flagship high-power fiber laser handles heavy-plate contour cutting and fine-artistic work on the same machine — the backbone of every architectural and industrial job.

CapacityMS up to 20 mm · SS up to 12 mm · Aluminium up to 8 mm
View full spec
Press Brake

CNC Press Brake

Hydraulic · CNC back-gauge

Precision cold-forming of steel plate for enclosures, structural sections and pipeline components. Tight-tolerance bends, repeat accuracy across production runs.

CapacityCold-forming heavy plate — no thermal deformation, no sparks.
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Three-Roll Bender

Three-Roll Pipe & Section Bender

Pyramid three-roll configuration

Precision three-roll bending machine processing pipes and structural sections into large-radius curves — the correct process for pipeline segments, arches and structural rings.

CapacityPipe, tube, angle, channel and flat section — controlled radii for pipeline & structural work.
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CNC Machining

CNC Machining Cell

Turning · Milling · Boring

Tight-tolerance machined parts is our core domain. Turned, milled and bored components for pipeline fittings, loco hardware and fabricated assemblies.

CapacityTight-tolerance machined parts — our core domain.
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Powder Coating

Powder Coating Line

Pre-treatment · Oven-cured

In-house pre-treatment and oven-cured powder coating gives a durable, colour-consistent finish across large architectural batches.

CapacityArchitectural finishes across gates, railings, facades and industrial components.
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Galvanizing

Hot-Dip Galvanizing (Partner Line)

Zinc immersion

Coordinated hot-dip galvanizing for corrosion-critical pipeline and structural fabrications.

CapacityPipeline segments and structural work for outdoor / buried applications.
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Welding & Fab

Welding & Fabrication Bays

MIG · TIG · Arc

Dedicated welding stations for heavy pipeline segments, fabricated components and locomotive / railway hardware.

CapacityMulti-station bays for structural, pipeline and loco assemblies.
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Equipment Specifications

Every machine, on record.

Process, working envelope, achievable tolerances and material range for every station on the shop floor — so engineers, architects and procurement teams can qualify VEEPEE without a site visit.

Fiber Laser5 kW · 3000 × 1500 mm bed

5 kW Fiber Laser Cutting Line

5 kW IPG-class fiber laser — contour cutting from delicate jaali work to 20 mm structural plate on a single bed.

Maheshpur Floor
Process

CNC fiber laser cutting with auto-focus head, assist-gas control (N₂ / O₂ / compressed air) and nested part programming from DXF / DWG / STEP.

Capacity
  • Sheet size — 3000 × 1500 mm
  • Rapid traverse — up to 100 m/min
  • Nesting software — full-sheet material yield
  • Assist gases — N₂, O₂, compressed air
Tolerances
  • Positional accuracy ±0.05 mm
  • Repeatability ±0.03 mm
  • Kerf width 0.1 – 0.3 mm (material-dependent)
  • Edge squareness within ISO 9013 range 3–4
Materials
  • Mild Steel — up to 20 mm
  • Stainless Steel (304 / 316) — up to 12 mm
  • Aluminium — up to 8 mm
  • Brass & Copper — up to 6 mm
Typical Applications
  • Architectural jaalis
  • Gate & railing panels
  • Loco brackets
  • Fabricated flanges & gussets
Press BrakeHydraulic · CNC back-gauge

CNC Press Brake

Hydraulic CNC press brake — cold-formed bends without thermal deformation or sparks.

Maheshpur Floor
Process

Cold forming with CNC back-gauge, servo-controlled ram descent and programmable bend sequence. Punch/die tooling library for V-bend, U-bend, hemming and off-set forming.

Capacity
  • Bending length — up to 3200 mm
  • Press tonnage — heavy-plate class
  • Ram stroke with programmable dwell
  • Multi-axis CNC back-gauge
Tolerances
  • Bend angle ±0.5°
  • Bend length ±0.2 mm across the ram
  • Springback compensation programmed per material
  • Repeat accuracy across production runs
Materials
  • Mild Steel plate up to 12 mm
  • Stainless Steel plate up to 8 mm
  • Aluminium plate up to 10 mm
  • Pre-coated / galvanised sheet (protected tooling)
Typical Applications
  • Enclosures & panels
  • Structural sections
  • Pipeline covers & gusset plates
  • Loco / railway trays
Three-Roll BenderPyramid three-roll configuration

Three-Roll Pipe & Section Bender

Pyramid three-roll bender — controlled radii on pipe, tube and structural section without kinking.

Maheshpur Floor
Process

Three-roll cold rolling with pyramid roll geometry. Progressive pinch of the top roll produces continuous, uniform curvature over long pieces. Suitable for arches, structural rings and pipeline segments.

Capacity
  • Pipe & tube up to Ø 150 mm NB
  • Angle, channel, flat and square section
  • Rings, arches, spirals and large-radius curves
  • Long-piece feed with roller supports
Tolerances
  • Ovality < 3% on standard pipe
  • Radius accuracy ±1% of set radius
  • Uniform curvature end-to-end
  • Minimal springback with pre-set overbend
Materials
  • MS pipe / ERW / seamless
  • Stainless Steel pipe (304 / 316)
  • Structural sections — angle, channel, RHS
  • Non-ferrous tube on request
Typical Applications
  • Pipeline segments
  • Structural arches & rings
  • Balustrade curves
  • Roll-cage frames
CNC MachiningTurning · Milling · Boring

CNC Machining Cell

CNC turning, milling and boring — tight-tolerance machined parts is our core domain.

Maheshpur Floor
Process

CNC lathes and machining centres running from CAM-generated tool paths. First-article inspection, in-process gauging and CMM verification for tolerance-critical loco and pipeline hardware.

Capacity
  • CNC turning — chuck size up to 315 mm
  • CNC milling — 3-axis machining centre
  • Boring, drilling, tapping, threading
  • Batch production with tool-life management
Tolerances
  • General machining IT7 – IT8
  • Turned diameters ±0.02 mm
  • Bored bores H7 / H8
  • Surface finish Ra 1.6 – 3.2 μm
Materials
  • MS, EN-series alloy steel
  • Stainless Steel — 304 / 316 / 410
  • Cast iron & SG iron
  • Non-ferrous — brass, bronze, aluminium
Typical Applications
  • Pipeline flanges & fittings
  • Loco brake gear pins & bushes
  • Coupling components
  • Fabricated hardware
Welding & FabMIG · TIG · Arc

Welding & Fabrication Bays

Multi-station MIG / TIG / SMAW welding — pipeline, structural and loco assemblies.

Maheshpur Floor
Process

Dedicated welding bays with jigs and fixtures for repeatable weldments. Qualified welders following ASME Sec IX / AWS D1.1 procedures on request. Root, hot-pass and cap sequencing on pipeline segments.

Capacity
  • Multi-station bays (structural, pipeline, loco)
  • MIG (GMAW) — production speed
  • TIG (GTAW) — SS & thin-section precision
  • SMAW (arc) — heavy-plate & site prep
Tolerances
  • Fit-up gap 1.5 – 3 mm per WPS
  • Weld reinforcement 1 – 3 mm cap
  • Distortion controlled via jig & sequence
  • Visual & DPT acceptance to ASME / AWS
Materials
  • Carbon steel plate & pipe
  • Stainless Steel 304 / 316
  • Structural sections — RHS, ISMB, ISMC
  • Dissimilar joints with qualified WPS
Typical Applications
  • Pipeline spool fabrication
  • Loco underframes & brackets
  • Fabricated skids & hoppers
  • Railway coach hardware
Powder CoatingPre-treatment · Oven-cured

Powder Coating Line

Seven-tank pre-treatment + oven-cured powder — architectural finishes at production scale.

Maheshpur Floor
Process

Pre-treatment (degrease → derust → phosphate → passivate → rinse → DM rinse) followed by electrostatic powder spray and gas-fired convection oven cure. Colour-consistent batches across gates, railings and industrial parts.

Capacity
  • Batch oven — accommodates gate & railing panels
  • Electrostatic spray booths
  • Full pre-treatment line
  • Colour library — RAL / architectural shades
Tolerances
  • Coating thickness 60 – 120 μm (DFT)
  • Adhesion — cross-cut Gt 0/1 (ISO 2409)
  • Impact & bend resistance per ASTM D2794
  • Gloss & colour matched to RAL reference
Materials
  • MS & GI substrates
  • Aluminium (Cr-free pre-treatment)
  • Polyester & epoxy-polyester powders
  • Architectural, industrial & textured finishes
Typical Applications
  • Gates & railings
  • Facade panels & jaalis
  • Industrial enclosures
  • Loco hardware & brackets
GalvanizingZinc immersion

Hot-Dip Galvanizing (Partner Line)

Coordinated hot-dip galvanizing (partner line) — corrosion protection for pipeline & structural work.

Maheshpur Floor
Process

Batch hot-dip galvanizing per IS 4759 / ASTM A123: caustic degrease → acid pickle → flux → molten zinc immersion (~450 °C) → quench / passivate. Coordinated through our approved partner line with dispatch back to Maheshpur for inspection.

Capacity
  • Kettle size accommodates pipeline & structural pieces
  • Batch scheduling with pre-treatment control
  • Passivation / chromate quench
  • Full documentation & inspection reports
Tolerances
  • Coating mass 610 g/m² (85 μm) typical
  • Coating adhesion per IS 2629
  • Uniform coverage — internal & external surfaces
  • Compliance with IS 4759 / ASTM A123
Materials
  • MS pipe & structural sections
  • Fabricated pipeline segments
  • Bolts, nuts and hardware
  • Structural gratings & handrails
Typical Applications
  • Buried / outdoor pipelines
  • Structural steelwork
  • Handrails & walkways
  • Long-life industrial hardware

Need a machine-level capability statement or process qualification record for vendor registration? We can share PQR, WPS and calibration certificates on request.

Request documentation
Standard

In-house quality control

First-article inspection, dimensional checks and weld visual inspection on every batch. Radiography and DPT on request.

Standard

Buy-to-drawing

Send us DXF / STEP / PDF drawings — we quote, cut, form, machine, coat and ship as a single accountable line.

Standard

Job-work welcome

Spare laser bed, press-brake and machining hours are booked as job work for architects, fabricators and OEMs across Eastern India.

Have a drawing? We can make it.

Share a DXF, STEP or PDF and we'll come back with a fabrication plan and quote.